|
2torial #0658:
Learn2 Patch a Hole
"Quick! Before the landlord sees it!"
So, that was one heck of a party last night, and
your friends had a really good time. Who was that
guy who brought his own whiskey? Maybe he was the
one who punched that hole in the bathroom
wall....oh well, you needed to practice your
wall-patching skills in any case, right?
There are two types of wall that you're likely
to encounter: plaster and gypsum board. A plaster
wall is difficult to repair: larger holes as well
as corner work are best left to a professional,
while smaller holes can be worth trying to repair
yourself. If you've got to match a textured
surface, get a pro...you can watch and learn for
next time.
A gypsum board wall is easier to repair, but
patience and care are still required to produce
best results. Professionals spend months learning
proper "mud and tape" technique.
As far as knowing the type of wall that you've
got, keep this in mind: If someone broke their hand
making the hole, it's likely a plaster wall. If no
hands were broken, it's a gypsum board wall.
Method 1: Plaster
Wall
When repairing a plaster wall, you'll first
prepare the area, then apply a first coat of
plaster over a metal screen "lath". Finally you'll
apply a second coat of plaster and smooth it all
out for painting.
Method 1 - Step
1
Method 2: Gypsum Board
Wall
When repairing a gypsum board wall, you'll first
cut a rectangular hole where the damage is. Next,
you'll place a fresh piece of board in there, and
seal the seams with the tape and "mud".
Method 2 - Step
1
Method 1: Plaster
Wall
Prepare the area
Pull off any crumbled
plaster around the hole in the wall. Then use the
hammer and chisel to extend the hole a little into
the good plaster; a rectangular opening will be
easiest to work with. Next:
- Use the metal snips to cut the metal lath
so that it will fit inside the opening. Nail the
metal lath to the wooden lathing strips that
you'll see inside.
- Brush some bonding agent onto the plaster edges
surrounding the hole, to prevent them from
absorbing moisture from the new plaster. It's not a
bad idea to brush some agent onto a bit of the
surrounding wall as well. The bonding agent will
require a few minutes to become tacky.
Apply the first coat of
plaster
- Mix up enough pre-mix plaster to fill the
hole. Transfer the mixture to the plywood, and
pulverize any small unmixed lumps with the edge
of the trowel.
- Transfer some of the mixture to the hawk,
and hold it in one hand.
- Place the hawk beneath the edge of the hole.
Use the long edge of the trowel to gather some
mixture, and press the edge of the trowel
against the wall so that the mixture is caught
between the trowel and the wall.
- Bring the trowel upwards in a sweeping
motion, so that the mixture is pressed into the
hole. Make only one motion, rather than going
back and forth.
- Repeat until the metal lath has been
covered, moving the hawk and trowel as needed.
Don't spread the mixture more than 1/2" thick.
After a few minutes, add another layer, if need be,
to bring the mixture to within 1/16" of the
surrounding area. Remember, the finishing coat will
bring the material flush with the surrounding area.
Then:
- Take that piece of metal or plastic, and use
it to level the mixture within the hole. Work
left to right, and then up and down. Move the
"smoother" tool slightly, from side to side, as
you smooth the mixture. This will help prevent
build-up on the tool.
- When the plaster has set for several
minutes, use the comb to create some texture to
which the finishing coat can adhere.
Note: If the hole is very small, you may need to
use a smaller pointed trowel to keep the mixture
from climbing the sides of the opening.
Add the second coat of plaster
Take the time to mix the finishing plaster
thoroughly; any lumps will probably be visible in
the finished wall. This stuff dries very quickly,
and you'll need to apply it without delay. Have a
helper standing by to mix up some more if it looks
as if you're running out.
The finishing plaster is one part water, one
part gauging plaster, and three parts hydrated
lime. Clean off the plywood and trowel before you
begin.
- Put about two-thirds of the water in the
bucket, then mix in lime until the mix looks
soft and creamy enough to spread on your morning
toast.
- Place the mixture on the plywood, and
pulverize any lumps with the edge of the trowel.
Shape the mixture into a ring, with an open
center.
- Pour the rest of the water into the center
of the ring, and sift the gauging plaster into
it; the water will be absorbed. Let it rest for
a moment. Don't stir, as this will cause it to
set more quickly.
- Mix the "ring" into the center with the
trowel to combine the elements of the plaster.
Starting from the top of the hole, spread the
mixture over the first coat of plaster. Spread some
past the edges of the hole to make it flush with
the surrounding wall area. Quickly clean the trowel
off.
Add the finishing touches
Here's where you earn your stripes, folks. A
master plasterer can accomplish this finishing step
quickly and effortlessly. So, here goes:
- Wet the paintbrush. Alternate using the wet
brush, and the trowel to create a smooth surface
that's flush with the surrounding wall and not
bulging. Brush some water over the surface to
finish it all off.
- Prime and paint the area to match the rest
of the wall.
Prepare the area
- Using the pencil and ruler, draw a rectangle
around the damaged area. Drive the nail through
each corner point, and then remove it.
- Use the keyhole saw to cut out the
rectangular area. Start the cut for each side by
inserting the saw into one of the nail holes.
Create two braces for the
patch
- Cut two pieces of the 1" x 3" lumber so that
they're about 6" longer than the opening.
- Hold one piece of lumber behind the opening
in such a way that it extends equally above and
below the opening. Half of its width should be
visible where you're holding it.
- Drive a screw into the wall, so that it
pierces the upper portion of the lumber behind
the wall. Repeat this with a second screw at the
bottom of the lumber. Screw them down so that
the screw heads are depressed, and not flush
with the wall surface (but don't tear the gypsum
board surface).
- Repeat the last two steps with the other
piece of lumber, so that you have two braces to
screw the new piece of board into.
Install the patch
Use the section of wall that you've removed as a
template for the new piece that you're going to
install. Next:
- Cut a new piece of gypsum board that will
fit snugly into the opening in the wall with the
keyhole saw.
- Place the piece in the opening, so that it
rests on the new wooden braces. Screw at least
four screws into the board, so that they pierce
the braces behind. Remember to depress the heads
so that they're not flush with the wall surface,
but don't tear the gypsum board paper surface.
Mud and tape
Here's where you create a smooth surface to
paint over later. There are two types of tape on
the market: one kind self-adheres when wet while
the other kind is perforated, and is pressed into
the compound. For beginners, the second kind is
generally a bit easier to work with, and that's
what we'll use here.
- Take a small amount of joint compound (mud),
and thin it slightly with water, not too much,
perhaps two tablespoons of water for a cup's
worth of mud. Put the mud on the old salad
plate.
- Take the wallboard knife, and pick up some
mud. Draw it over the seams between the patch
and the wall, as well as the depressions where
the screw heads are sunk. You are not trying for
a flush surface, but one that bulges where a gap
has been filled.
- Repeat as many times as necessary to fill
all the gaps and depressions. Again, don't try
to get a perfect surface at this point.
You'll want to lay the mud on a bit thick
(perhaps 1/8" ) and spread it on either side of the
seams as you'll be embedding the tape in the mud.
- Cut four pieces of tape so that they will
each cover a seam, but not overlap. Take the
wallboard knife, and press the tape into the wet
mud, starting from one end and working towards
the other. Position each piece of tape so that
it meets the edge of another.
- Take a small amount of mud on the knife, and
run it over the tape. You want the tape covered
with a thin layer, and the edges of the tape
concealed in the mud.
- Wait a few hours for the mud to dry, then
sand the surface gently with the block and
sandpaper.
- Lay another thin coat of mud over the taped
areas with the knife, wait for a day and sand it
again. Make an effort this time to achieve a
smooth, even surface before priming and
painting.
- Prime and paint the area to match the rest
of the wall
-end-

Learn More!
|